Epoxy / PU Flooring

We begin by inspecting the existing floor and confirming the substrate condition, intended use, traffic, environmental exposure and required performance of the finished floor. Areas requiring repair or additional preparation are identified before application begins.

Any loose, poorly bonded or unsuitable existing coating is removed where required. The concrete surface is mechanically prepared using diamond grinding, shot blasting or another suitable preparation method to remove weak material and provide the required surface profile.

Cracks, spalled areas, surface defects and localised damaged concrete are repaired using suitable compatible repair materials. The repaired areas are allowed to cure before the resin system is applied.

A compatible primer is applied uniformly over the prepared concrete to penetrate and bond with the substrate. The primer establishes the adhesion layer required for the subsequent resin system.

The specified resin system is applied to achieve the required build and performance. Depending on the selected system, this may include a self-levelling layer, epoxy mortar, PU layer or other specified build coat.

Where additional slip resistance is required, suitable aggregate is incorporated into the system to achieve the specified surface texture and performance.

Where the selected system requires additional build or reinforcement, further resin coats are applied after the preceding layer has reached the required application condition.

The final epoxy or PU topcoat is applied evenly to provide the specified colour, finish, chemical resistance and surface protection.

Where specified, wall-floor coving and joint treatment are completed using compatible resin materials to provide a continuous and protected floor system.

The completed floor is inspected for uniformity of colour, finish, texture, coverage, edges and visible surface defects. Any areas requiring attention are addressed before handover.

The finished floor is protected from traffic, water and contamination while the resin system cures. Access is progressively permitted according to the selected system and prevailing site conditions.

The completed floor is cleaned and prepared for handover. The finished installation is photo-documented, and the client is informed of the appropriate cleaning, maintenance and initial-use requirements.